Child size recliners have become a very popular gift over the past few years. I currently have over 500 of these recliners in over 2-dozen styles ready for the holiday season. But how do these great chairs come into being?
I recently took a trip to visit several manufacturers of kid recliners. These manufacturers come in varying sizes, from shops with only a handful of employees to full blown factories with hundreds of workers. Surprisingly, the child recliners were all made in a similar fashion, regardless of the size of the manufacturer.
Lets start from the beginning. At some point each of these manufacturers decided to build child recliners. They all have someone, usually the owner in smaller shops, who creates patterns for anything theyre going to create. This person probably took an adult recliner, ripped it apart and created miniature patterns for the child recliner. Two sets of patterns are created, one for the material and another for the wooden frame.
The material is then cut to the pattern. Imagine metal tables laid out end to end for 50 feet. Fabric is rolled out across these tables. Because time is money, the fabric is laid out 10 to 20 layers...
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