Swamp coolers are a great and inexpensive way to cool off your automotive shop in the summer.
A swamp cooler is essentially a large fan with water-moistened pads in front of it. The fan draws warm outside air through the pads and blows the now-cooled air throughout the house. The pads can be made of wood shavings – wood from aspen trees is a traditional choice – or other materials that absorb and hold moisture while resisting mildew. Aspen wood pads, also called excelsior, need to be replaced every season or two, and generally cost $20 to $40 for a set.
Small distribution lines supply water to the top of the pads. Water soaks the pads and, thanks to gravity, trickles through them to collect in a sump at the bottom of the cooler. A small water pump circulates the collected water back to the top of the pads. Then the process begins over again.
Since water is continually lost through evaporation, a float valve – much like the one that controls the water in a toilet tank – adds water to the sump when the level gets low. Under normal conditions, a swamp cooler can use between 3 to 15 gallons of water a day.
A large fan draws air...